Case study / KTM Technologies

Put recovered material back into motion.

KTM Technologies and Carbon Cleanup explored how composite waste could move from recovery into engineered materials and mobility components.

KTM X-Bow vehicle pictured in the public project materials
KTM Technologies / mobility case study
The challenge

High-value materials should have more than one use.

Composite scrap and end-of-life parts are difficult to return to production. For a mobility application, the recovered material must also meet the requirements of a defined part and process.

A recycled composite part marked with the words 'I used to be a race car'
Material from a former race car, shown on the original Carbon Cleanup site
The approach

From waste stream to tested demonstrator.

01 / Collect

Identify candidate material.

The published collaboration describes composite waste from KTM X-Bow vehicles and end-of-life polypropylene parts.

02 / Engineer

Develop process-ready compounds.

Carbon Cleanup prepared recycled-fiber feedstock while KTM Technologies developed and tested part concepts.

03 / Validate

Test against the application.

The partners evaluated material and component performance for potential future use.

The outcome

A route from scrap to possible parts.

The collaboration explored compounds for injection molding and carbon-fiber needle material for BMC applications. The results show possible routes into demonstrator parts; suitability for another product depends on its requirements and testing.

KTM motorcycle with parts developed with recycled carbon fiber
Motorbike demonstrator
KTM motorcycle illustration with marked component locations
Illustrated component locations
Motorcycle composite parts shown beside the material from a former race car
Parts and recovered material
Finished black component made with recycled carbon fiber
Component demonstrator
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Your next step

Explore a second life for your material.

Tell us what stream you have and which product or process you want to investigate.

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